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Battery Powered Rail Transfer Cart with Electrical Control System for and Safe Material Handling
Product Details
| Product Name | Battery-Power Transfer Cart | Usage | Heavy Duty Material Transportation |
|---|---|---|---|
| Load Capacity | 1-300ton | Special Function | Anti-Explosion,Heat-Resistant,Lifting,Customized |
| Material | Steel | Transport Package | The Whole Cart Will Be Packed By Tarp. |
| Specification | 2000*2000*500 | Trademark | BETTER |
| Origin | Xinxiang | HS Code | 84289090 |
| Production Capacity | 50 Sets/Month | ||
| Highlight | battery powered rail transfer cart,electrical control rail cart,safe material handling rail cart |
||
Product Description
Battery Powered Rail Transfer Cart with Electrical Control System
This track transfer vehicle is powered by a large-capacity lithium battery and equipped with an intelligent electrical control system, specifically designed for heavy material handling on fixed tracks in factories, warehouses, and logistics centers.
Core Configuration
- Load Capacity: Standard series from 5 to 150 tons with customization available
- Power System: Lithium battery pack with 8-12 hour range, supports fast charging and battery swapping
- Drive System: High-power AC variable-frequency or servo motors for smooth operation and precise control
- Rail System: Compatible with QU70-QU120 heavy-duty rails with customizable track gauge
- Control System: Intelligent electronic control for start, stop, speed regulation, and emergency braking
- Control Method: Industrial-grade wireless remote control (standard) or vehicle-mounted wired control box (optional)
- Platform Design: High-strength steel structure with anti-slip steel plates, T-shaped grooves, or special tool fittings
Core Functions
- Wireless Flexible Operation: Battery-powered design eliminates constraints of sliding contact lines and cable reels
- Clean & Low-Noise: Pure electric drive with zero emissions and low operating noise
- One-Click Operation: Intuitive remote control interface with quick start, stop, speed adjustment, and emergency stop
Safety Configuration
- Operation Safety: Heavy-duty buffers, travel limit switches, and audible/visual alarm systems
- Parking Safety: Dual protection with electromagnetic brakes and manual mechanical brakes
- Remote Control Safety: Industrial-grade frequency hopping technology with automatic emergency braking on signal loss
Product Parameters
| Model | BDG-2t | BDG-5t | BDG-10t | BDG-16t | BDG-20t | BDG-25t | BDG-30t | BDG-40t | BDG-50t | BDG-63t | BDG-80t | BDG-100t | BDG-150t |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Rated Load (t) | 2 | 5 | 10 | 16 | 20 | 25 | 30 | 40 | 50 | 63 | 80 | 100 | 150 |
| Table Size L (mm) | 2000 | 3500 | 3600 | 4000 | 4000 | 4500 | 4500 | 5000 | 5500 | 5600 | 6000 | 6500 | 10000 |
| Table Size W (mm) | 1500 | 2000 | 2000 | 2000 | 2200 | 2200 | 2200 | 2500 | 2500 | 2500 | 2600 | 2800 | 3000 |
| Table Size H (mm) | 450 | 450 | 500 | 550 | 550 | 600 | 600 | 650 | 650 | 700 | 800 | 900 | 1200 |
| Wheel Base (mm) | 1200 | 2500 | 2600 | 2800 | 2800 | 3200 | 3200 | 3800 | 4200 | 4300 | 4700 | 4900 | 7000 |
| Rail Inner Gauge (mm) | 1200 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1800 | 2000 | 2000 |
| Wheel Diameter (mm) | 270 | 270 | 300 | 350 | 350 | 400 | 400 | 500 | 500 | 600 | 600 | 600 | 600 |
| Wheel Quantity | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 8 |
| Ground Clearance (mm) | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 75 | 75 | 75 | 75 |
| Running Speed (m/min) | 0-25 | 0-25 | 0-25 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-18 |
| Motor Power (kw) | 0.8 | 0.8 | 1.5 | 2.2 | 2.5 | 3 | 4 | 5.5 | 5.5 | 7.5 | 7.5 | 11 | 15 |
| Transformer Power (KVA) | 3 | 3 | 5 | 6.8 | 6.8 | 6.8 | 10 | 10 | 10 | 20 | 20 | 30 | 30 |
| Transformer Quantity | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Running Distance (m) | 70 | 70 | 70 | 70 | 70 | 70 | 70 | 60 | 50 | 50 | 50 | 50 | 50 |
| Max Wheel Load (KN) | 14.4 | 25.8 | 42.6 | 64.5 | 77.7 | 94.5 | 110.4 | 142.8 | 174 | 221.4 | 278.4 | 343.8 | 265.2 |
| Recommended Rail Model | P15 | P18 | P18 | P24 | P24 | P38 | P38 | P43 | P43 | P50 | P50 | QU100 | QU100 |
Applications
Suitable for various industrial scenarios requiring flexible, cable-free material transportation on fixed tracks:
- Manufacturing workshops: Transferring large components, molds, engines, and gearboxes
- Warehousing and logistics: Palletized goods transportation in heavy-duty shelving areas
- Iron and non-ferrous metals: Transfer of steel coils, plates, and ingots
- Heavy machinery manufacturing: Circulation of large structural components and equipment modules
- Building materials: Transportation of prefabricated wall panels, floor slabs, beams and columns
- Maintenance and repair workshops: Equipment movement across different areas
Customization Options
- Platform Customization: Flatbed, concave platform, V-shaped saddle, T-shaped slot platform, or platform with power rollers
- Function Expansion: Hydraulic lifting, platform rotation, lateral movement, automatic weighing, RFID material identification, or automatic charging
- Automation Upgrade: Multiple docking stations, production line PLC integration, laser navigation, AGV upgrade
- Environmental Adaptability: Explosion-proof, high-temperature resistant, corrosion-resistant, and low-temperature versions
Frequently Asked Questions
What Are The Advantages of Using a Transfer Cart?
Transfer carts offer dedicated material handling for specific workplace activities, accommodate long loads through restrictive passageways, provide affordable heavy load handling, feature compact designs for limited floor areas, and offer customizable deck configurations.
What Product Handling Applications Use Transfer Carts?
- Coils (V-Groove deck)
- Tanks and uniformly distributed loads
- Assemblies and fixture cradles for complete builds
- Sub-assembly shuttle between production lines
- Maintenance carts for motors and pumps
- Equipment support with stand-off decking
- Material shuttle for steel tubing
- Elevating platforms for assembly processes
- Sand casting with flat decking
How Can Transfer Carts Be Customized?
Please provide details about your specific requirements:
- Type of load or product to be transferred
- Weight of heaviest load
- Dimensions (Length, Width, Height)
- Trip time and frequency
- Travel area specifications
- Distance to travel
- Other relevant operating conditions
Our Advantages
- Low Noise Operation: Minimal noise level for improved work environment
- Maximum Safety: Comprehensive safety features for operators and materials
- Easy Operation: User-friendly design with quick operator training
- Easy Implementation: Operates on standard floors without complex installation
- Versatile Capacity: Suitable for both small and extremely large loads up to 300 tons
Packaging & Shipping
Our transfer carts are shipped according to size specifications:
- Length < 6m, Width < 2.2m: 20ft container
- Length 5.9m-12m: 40ft container
- Multiple units: Full container loading
- Single units: LCL Container shipping
- Oversized dimensions: Flat rack or bulk cargo shipping
Certifications
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