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Automated Guided Vehicle Floor Mounted Rail System for Transporting Steel Aluminum Automotive and Manufacturing Materials
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xProduct Details
| Product Name | Heavy Load Transport Cart | Usage | Heavy Duty Material Transportation |
|---|---|---|---|
| Application | Steel Industry, Factory, Warehouse, Port | Material | Steel |
| Load Capacity | 1-1500 Tons | Control Mode | Pendant/Remote/PLC Control |
| Control Way | Hand Pendant/Remote Controller | Customized Function | Anti-Explosion, Heat-Resistant, Lifting, Dumpling |
| Transport Package | Other | Trademark | BETTER |
| Origin | China | HS Code | 84289090 |
| Production Capacity | 5000/Years | ||
| Highlight | Automated Guided Vehicle rail system,Floor mounted AGV transport system,AGV system for steel aluminum transport |
||
Product Description
Automated Guided Vehicle Floor Mounted Rail System
This heavy-duty rail-guided transfer system is engineered for high-frequency material handling of steel, aluminum, automotive components, and manufacturing materials. It provides reliable infrastructure for seamless production line integration and just-in-time material supply.
Core System Configuration
- Track Specifications: Heavy-duty steel rails or custom section steel with excellent impact resistance and load capacity
- Gauge Range: Customizable from 500mm to 3000mm based on stability requirements
- Installation: Secured to reinforced concrete floors using high-strength pressure plates and chemical anchor bolts
- Path Design: Supports complex networks including straight lines, curves, turntables, and turnouts for multi-point transportation
Transport Platform (AGV) Features
- Load Capacity: Standard models from 2 tons to 300 tons with specialized designs for coils and assemblies
- Drive System: Servo motor driven with sturdy guide wheels for precise track following
- Power Options: Safety sliding contact line or large-capacity battery for continuous operation
- Positioning Accuracy: ±3mm repeatability for high-precision docking with production equipment
Customization Capabilities
Core Functions:
- Fully automated transportation with intelligent dispatching
- Stable heavy-load operation with rigid track guidance
- Multi-vehicle coordination and collision avoidance
- Production rhythm synchronization
Safety Configuration:
- Three-level protection: laser scanners, anti-collision strips, emergency stops
- Track safety features: guard rails, mechanical locking, position detection
- System security: sound/light alarms, anti-collision logic, emergency suspension
Custom Options:
- Custom tooling: V-shaped saddles, power rollers, C-hooks, flat plates
- Environmental adaptation: high-temperature, low-temperature, and explosion-proof versions
- Function expansion: hydraulic lifting, platform rotation, automatic weighing, RFID identification
Industry Applications
- Steel and non-ferrous metal processing: coil transfer between warehouse and production lines
- Automobile manufacturing: body-in-white transportation between workshops
- Heavy machinery manufacturing: sequential conveying of large components
- Glass and building materials: precise transfer of large plates and prefabricated components
Technical Specifications
| Model | BXC-2t | BXC-5t | BXC-10t | BXC-16t | BXC-20t | BXC-25t | BXC-30t | BXC-40t | BXC-50t | BXC-63t | BXC-80t | BXC-100t | BXC-150t | |
| Rated Load(t) | 2 | 5 | 10 | 16 | 20 | 25 | 30 | 40 | 50 | 63 | 80 | 100 | 150 | |
| Table Size (mm) | Length(L) | 2000 | 3500 | 3600 | 4000 | 4000 | 4500 | 4500 | 5000 | 5500 | 5600 | 6000 | 6500 | 10000 |
| Width(W) | 1500 | 2000 | 2000 | 2000 | 2200 | 2200 | 2200 | 2500 | 2500 | 2500 | 2600 | 2800 | 3000 | |
| Height(H) | 450 | 500 | 500 | 550 | 550 | 600 | 600 | 650 | 650 | 700 | 800 | 900 | 1200 | |
| Wheel Base(mm) | 1200 | 2500 | 2600 | 2800 | 2800 | 3200 | 3200 | 3800 | 4200 | 4300 | 4700 | 4900 | 7000 | |
| Rail Inner Gauge(mm) | 1200 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1800 | 2000 | 2000 | |
| Wheel Diameter (mm) | 270 | 270 | 300 | 350 | 350 | 400 | 400 | 500 | 500 | 600 | 600 | 600 | 600 | |
| Wheel Quantity | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 8 | |
| Ground Clearance(mm) | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 75 | 75 | 75 | 75 | |
| Running Speed (m/min) | 0-25 | 0-25 | 0-25 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-18 | |
| Total Power(kw) | 2 | 3 | 2.2 | 2.2 | 2.2 | 3 | 3.5 | 4 | 5 | 6.3 | 8 | 10 | 15 | |
| Battery Capacity(Ah) | 150 | 180 | 180 | 200 | 220 | 220 | 260 | 300 | 330 | 400 | 400 | 440 | 600 | |
| Battery Voltage(V) | 48 | 48 | 48 | 48 | 48 | 48 | 48 | 48 | 48 | 48 | 72 | 72 | 72 | |
| Running Time When Full Load | 4.32 | 5.4 | 4.8 | 4.3 | 4 | 4 | 3.5 | 3.6 | 3.3 | 3 | 3.6 | 3.2 | 2.9 | |
| Running Distance for One Charge(km) | 6.5 | 8.1 | 7.2 | 5.1 | 4.8 | 4.8 | 4.2 | 4.3 | 4 | 3.6 | 4.3 | 3.8 | 3.2 | |
| Max Wheel Load(KN) | 14.4 | 25.8 | 42.6 | 64.5 | 77.7 | 94.5 | 110.4 | 142.8 | 174 | 221.4 | 278.4 | 343.8 | 265.2 | |
| Recommended Rail Model | P15 | P18 | P18 | P24 | P24 | P38 | P38 | P43 | P43 | P50 | P50 | QU100 | QU100 | |
Manufacturing Process
- CNC cutting of steel plates with precision processing
- Preliminary assembly according to design specifications
- Automated welding with post-weld treatment and stress elimination
- Primer application with zinc-rich epoxy anti-rust coating
- Component assembly with wheels, motors, and gearboxes
- Final painting and comprehensive testing with load and no-load trials
Key Advantages
- Low Noise Operation: Minimal sound levels during transportation
- Maximum Safety: Comprehensive protection for operators and materials
- Easy Operation: User-friendly controls with comprehensive support
- Simple Implementation: Operates on standard floors without complex installation
- Versatile Capacity: Handles loads from small to extremely heavy (up to 300 tons)
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