100T Battery-Powered Trackless Transfer Cart for Heat-Resistant Material Transfer in Workshops

This product is specially designed for workshops in heavy manufacturing, mechanical processing, aerospace, energy equipment, etc. It is an electric transfer vehicle with a rated load capacity of 100 tons. It does not require the laying of tracks. With high-capacity polyurethane wheels and multi-mode steering system, it can freely travel on hardened surfaces such as cement, steel plates, and epoxy floors, perfectly solving the problem of flexible transfer of large workpieces, equipment, and molds between workstations.

• Load capacity: Rated 100 tons (can be extended to 150 - 300 tons)
• Movement mode: Railless type (360° omnidirectional movement / four-wheel steering / front-wheel steering)
• Power supply system: Large-capacity lithium iron phosphate battery pack, with a range of 6-10 hours, supporting fast charging / battery swapping
• Drive method: Multiple sets of AC variable frequency/servo motors are used for driving, with a power range of 15-30kW
• Wheel configuration: Heavy-duty polyurethane rubberized wheels (do not damage the floor, low noise, wear-resistant)
• Control method: Industrial wireless remote control + Vehicle-mounted touch screen + Vehicle-mounted line control

• Wireless free movement: No need for pre-installed tracks. Paths can be planned as needed throughout the workshop, directly reaching any workstation, and it can adapt to changes in production line layout
• All-round flexibility and maneuverability: Standard equipped with four-wheel independent steering (straight line/parallel line/oblique line/rotation on the spot), able to navigate freely in narrow equipment gaps and passages
• Hundred-ton heavy-load transportation: Multi-wheel group balanced load design, controllable ground pressure; Equipped with hydraulic suspension system, ensuring uniform load distribution among all wheels and smooth operation
• Precise positioning and connection: Variable frequency speed control + encoder/laser distance measurement, docking accuracy ±10mm, facilitating connection with machine tools, assembly tables, and welding stations
• Intelligent power management: Real-time monitoring of battery status; low battery level triggers automatic alarm and speed limit; optional automatic charging function

• Emergency stop button (with both vehicle body and remote control configurations)
• 360° laser radar obstacle avoidance + ultrasonic sensor + mechanical anti-collision strips
• Sound and light alarm (three modes: operation, reverse, fault)
• Electromagnetic braking + mechanical parking brake, automatic braking in case of signal loss
• Real-time monitoring of load center of gravity + Overload protection
• Anti-static floor strip (optional)

• Surface form: Flat plate, concave heart, V-shaped saddle seat, T-shaped groove, expandable platform
• Functional modules: Hydraulic lifting, platform rotation, lateral movement, automatic weighing, RFID identification
• Environmental adaptation: Explosion-proof type, high-temperature resistant type, clean type (Class 100 level), outdoor anti-corrosion type
• Navigation upgrade: Laser SLAM navigation / magnetic nail navigation, enabling fully automatic unmanned driving

• Structure of frame: Steel plates welded, beam structure
• Ground requirement: Cement floor, steel plate ground
• Height of the whole cart: 450-700mm
• Ground clearance: 50mm
• Turning type: Turning while driving with no stop
• Running speed: 0-15 m/min, 0-12 m/min
• Brake principle: Electric magnetic brake
• Operation method: With wire or no wire
• Battery maintenance: Free of maintenance
• Radar control: 3-0.3m, automatic stop for obstacles
• Warning equipment: Sound and light
• Other functions: Turning light, night light and power display

Designed specifically for the handling of hundreds of tons of heavy materials within the workshop:

• Heavy equipment manufacturing: Transportation of large structural components, engines, and stator and rotor of generators between processing, assembly, and testing stations
• Aerospace: Precise relocation and docking of rocket/missile compartments, wing, and major components of the fuselage
• Mold Workshop: Handling of large-scale (hundreds of tons) injection molding, die-casting, and stamping molds between the processing center, the clamping area, and the storage area
• Energy equipment: In-plant circulation of wind turbine hubs, gearboxes, transformers, and nuclear power components
• Construction machinery: The transportation of components such as the frame, boom, bucket, and counterweight of excavators during the process between different stages

Henan BETTER Handling Equipment Co., Ltd. Our company is specializing in the Design and Manufacture of transport system to solve every material handling requirement. Our product includes Industrial Trailers, Transfer Cars, Electric Railway Transfer Trolley, Scissor Lift Tables, Turntables and many other specialty items.

A good question to ask since there are many material handling solutions on the market! Which one is the right choice? For starters, transfer carriages are moveable platforms used for the horizontal movement of materials, assemblies, and other items. Consideration must be given to the weight of the load and the travel requirements for the application.

• For smaller loads, manual carriages can be dedicated to specific work place activities such as shuttling materials. This often makes the carriages more available for use
• Transfer carriages are more accommodating for moving long loads through restrictive passage ways or doorways
• For heavier loads transfer carriages are an excellent affordable choice for their ability to handle heavy loads
• Transfer carriages are compact in design and work well in areas with limited floor area
• Another advantage over lift trucks is how the carriage deck can be customized to suit specific loads

• Coils (V-Groove deck)
• Tanks (size/stability for uniformly distributed loads)
• Assemblies (fixture cradle) for a complete build or to send a partially completed product to the next station (tractors, heavy equipment machinery)
• Sub-Assembly shuttle from one line to another line
• Maintenance cart for motors and pumps
• Equipment support (stand-off deck) for navigating loads to locations with a plant facility
• Material shuttle for steel tubing (flat decking with guard rails)
• Elevating platform for assembly process (integrated screw-jack table)
• Sand casting (flat decking)